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TURBO-TOC

Lube Oil Conditioning Systems

Model KT100AH TURBO-TOC Turbine Oil Conditioner

The flagship of the Kaydon Power Generation Product line, this unit has become the turbine oil conditioning standard by which all others are judged. It combines particulate and water removal in one skid-mounted, completely automatic system with a 100 gpm process rate. Thanks to the patented (patent #4,892,667) water removal technique and high quality particulate filters, guarantees of 150 ppm of total water and an ISO 16/13 particulate level are realistic. Each unit comes with a standard three year warranty and one free day of start-up training.



Models KL60H, KL30H, KL10H & KL5H TURBO-TOC

Turbine Oil Conditioners

These units are designed similarly to the KT100AH with the same superior performance, but with lower flow rates - 60, 30, 10 and 5. The KL series are ideal for medium and small steam turbines, boiler feed pump turbines, and forced of induced draft fan turbines.

Sizing Info:

Reservoirs to 240 gallons - KL1

3,601 to 7,200 gallons - KL60H

241 to 600 gallons - KL5H

1,201 to 3,600 gallons - KL30H

601 to 1,200 gallons - KL10H

7,201 to 12,000 gallons - KT100AH

BFP turbines typically have water ingression problems with the turbine lube oil. The KL Series (depending on lube oil size reservoir) is capable of handling large water ingression problems found with BFP turbines. The smaller KL Series can be sized to your specific lube BFP turbine oil reservoir.

Turbine Oil Reservoir

Guaranteed Performance

Contamination Removal - The key to excellent oil cleanliness levels starts with getting all of the contaminant to the turbine lube oil conditioner.

Process Rage - Process rates of 50% of reservoir per hour is recommended. This 50% process rate per hour sets us apart from competitor technologies that utilize a lower process rate of approximately 10%. The faster the oil can be processed, the greater the opportunity to remove contaminants.

Filter Media Performance

Patented and market tested media guarantees performance to particulate contaminant levels of ISO 16/13 (SAE Class 4) or better in the total contents of the reservoir. Water content less than 150 ppm total water or better based on an influent of 5000 ppm water. Filter elements are available to ISO 15/12 (SAE Class 4)

H2O Water Can Exist in Lube Oil Reservoirs in Three Forms

Dissolved Water - Dissolved water contamination is the least harmful of the three types of water. Dissolved water is a function of the environment; Relative humidity, temperature, and oil type will normally determine what dissolved water content will be. Dissolved water does not affect lubricity.

Emulsified Water - Emulsified water is water that has been mixed, homogenized and/or mechanically emulsified in the lube oil to form extremely strong emulsions. Strong in the sense that gravity or other devices will not work in separating the two phases. Emulsified water is capable of reducing lubricity.

Free Water - Free water is free to separate and settle to the base of the reservoir. Free water is the most damaging, because it can displace Lube oil and allow metal to metal contact of rotating equipment.

Kaydon's elements and systems can dramatically reduce water contamination levels to give higher quality oil lubricity that will extend the life of all critical mechanical parts being lubricated by your oil.




Model KL1

Lube Oil Conditioner for Fluid Drive Lube Oil

Fan fluid drives and boiler feed pump fluid drives are critical power plant equipment, so oil cleanliness is essential for power transmission, lubrication, and dissipating of heat. Most fluid drives have been in operation for several years on continuous service or stop/start service and the oil quality should be considered to maintain a dependable working fluid drive. The Kaydon Model KL1 is designed to remove solid contamination and water from the lube oil used with Fluid Drives. The KL1 is installed independently of the Fluid Drive, so it will not cause any problems, as in-line filters do , with oil pressure and oil flow. The KL1 operates continually with its own pump/motor assembly at a flow of 1 gpm continuously removing solid contamination and water from the oil in the Fluid Drive.

  • Solid contamination and water removal in one very compact design (22"L x 12"W x 32"H)
  • 1 gpm continuous process rate for fast reservoir turn over and generous reserve for emergencies
  • Suitable for reservoir capacities to 240 gallons
  • Extremely compact design mounts directly on or adjacent to reservoir
  • Removal of particulate smaller than bearing clearances with absolute rated filter elements
  • 80% single pass water removal
  • Low maintenance, operator not required
  • Light weight, less than 65 pounds dry
  • Very low operating cost
  • Simple installation


Models KL5H, KL10H and KL30H Turbine Oil Conditioners

These units are designed for large forced draft fans and induced draft fans. The KL series are ideal for medium and small stream turbines used for driving fans in large coal fired power plants.

Sizing Info:

  • Reservoirs to 240 gallons - KL1
  • 241 to 600 gallons - KL5H
  • 601 to 1,200 gallons - KL10H
  • 1,201 to 3,600 gallons - KL30H

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water-filtersystems.com, wastewater-filtration.com,
liquidfiltration-products.com, jbiit.com


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